This line used to wash and clean the recycled PET bottles, such as the mineral water bottles, pesi bottles, oil bottles, etc. The clean flakes can be used to produce the polyester staple fiber, PET strap band, granules, PET transparent film and sheets, etc. The top class flakes can be used to mould the bottles again. We had exported this line to Russia, Ukraine, Romania, Egypt, Malayia, Uzbekistan, etc.

The line has two types, CL-1000 mainly deals the recycled round bottles, the capacity is from 300kg/hr--800kg/hr, the complete price is cheap and suits for the small-sized factory.

The CL-2000 mainly processes from the baled bottles, the capacity is 2000kg/hr. This line is developed by ourselves and the price is expensive, suits for the big company which deals larges waste bolltes.

We also are chemical fiber producer, every year we import about 40, 000 tons flakes from all over the word. So we can sign a flakes sell back with our clients.

Brief introduction of the individual equipment:

1. Bale opener 1Set

Open the baled PET bottles into individual bottles, controlled by inverter

2. Belt conveyer 1 Set

Transporter with frequency control, to adjust speed to requirements of line, from control panel.

3. Pre-washing machine 1 Set

Peeling the labels on the surface of the bottles, pre-washing the bottles by cold water. Thus will be more efficient for the crusher.

4. Manual sorting belt 1Set

The belt length is 6 m, the workers separate different color bottles and non-PET materials. It's equipped with the

metal detector.

5. Crusher 2Set

This crusher is designed for wet crushing. It is equipped with eight rotating and four stationery knives. Crusher is supplied with standard grid size of 16mm and spare grid of 18mm. Input capacity is 1,200kg/hr can be increased with 18mm grid size.

6. Screw conveyer 1 Set

Transport flakes to the hot washing.

7. Hot water washing chamber 2Set

Washing the flakes from labels, dirt and other residues by water heated to 85¡ãC. Overflow on top of washing chamber, remove cups and rest of the paper.

8. Friction washing tank 1Set

The flakes are efficiently cleaned insight inclining drum with blades on rotor turning 1,200RPM.Flakes are rubbing against each other as well as against the rotating auger. The auger moves the flakes forward and clean last remain of dirt.

9. Floating washing tank 2Set

Flotation/sink tank separate the material according their density. PET sinks to the bottom and is discharged by a screw conveyor. Remains of caps and rings made of PE and labels of PP floats on the top and are moved by rotating shovels to side of washing tank. Small screw conveyor take them out. This machine removes 90% of paper and plastic labels.

10. Centrifugal dryer 1Set

The wet flakes are dewatered in horizontal centrifuge. Flakes are dry to 2.5% of humidity.

11. Drying bunker and Storage silo(CL-1000)

Heating the flakes by electricity, the moisture can be lower than 1%, 2000L storage silo has fan blower conveyor filling station to the big bags.

12. Electrical control panel

Whole line is control via three panels. Switch to each machine on the panel, plus frequency control in the main control cabinet. Technical data: Maximum in feed capacity: 1, 2000 kg/h(CL-1000), 2400kg/hr(CL-2000) Average output of clean flakes: 800 kg/hr(CL-1000), 2000kg/hr(CL-2000) Installed power: 200 kW(CL-1000), 350kw(CL-2000) Real power consumption: 140 kW(CL-1000), 250kw(CL-2000) Water consumption per 1 ton: 5 tons(can be circulated) Operating staff(three shifts): Day shift (loading and unloading containers & trucks): 4-5 persons Afternoon shift: 3 persons Night shift: 3 persons Delivery conditions: From placing the order and receiving deposit: 80 days(CL-1000), 100days(CL-2000) Installation time: Within 15 days